How to Start a Fuel Distribution Business: Licenses, Supply, Trucks and Cash
A fuel distribution business, called a jobber in the trade, buys gasoline and diesel at a terminal rack and delivers it to stations, fleets, farms and contractors. Starting one takes a state fuel license, often backed by a bond, a supplier who will sell to you at the rack, and either your own tank trucks and hazmat-cleared drivers or a hired fuel carrier. Your own trucks need at least $1 million of liability coverage under federal rules, and the business needs the cash to carry customers who pay weeks after your supplier is paid.
By Andy Will. Updated November 10, 2026.
Disclosure. Written by Andy Will, founder of FastDragon Software, which makes back-office software for fuel jobbers and is named below. Fuel Data Portal is published by FastDragon Software.
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A new jobber pays for fuel within days of lifting it at the rack and gets paid by commercial customers, often 30 days or more after delivering it. The business carries the fuel money in between, and at 250,000 gallons a month that runs past $1 million.
The cash tied up in unpaid bills
Take a jobber selling 250,000 gallons of on-road diesel a month to about 30 trucking companies and fleet yards. A transport truck hauls roughly 7,500 of them per trip, so that is 33 loads, one and a half each working day. Say the diesel costs $4.80 a gallon at the rack with federal and state taxes in the price, and it sells at 15 cents over cost.
In a 30-day month that fuel costs $1.2 million, or $40,000 a day. With the supplier drafting your account 10 days after each lift, you owe about 10 days of fuel at any moment: $400,000. Customers on 30-day terms who pay in 35 days on average owe you 35 days of sales at $41,250 a day, or $1,443,750. The gap, $1,043,750, is money the business has paid out for fuel and is still waiting to collect. A year's gross margin at 15 cents a gallon comes to $450,000, so the cash tied up is more than twice the year's gross margin, before trucks, payroll and insurance come out of it.
| What changes | Cash tied up | Against the example |
|---|---|---|
| The example as set: customers pay in 35 days, supplier drafts in 10, diesel at $4.80, 250,000 gallons | $1,043,750 | Starting point |
| Customers pay in 45 days | $1,456,250 | Up $412,500 |
| The supplier drafts 3 days after each lift | $1,323,750 | Up $280,000 |
| Diesel $2.29 cheaper, the amount the pump price rose over the past year | $566,667 | Down $477,083 |
| Volume doubles to 500,000 gallons a month | $2,087,500 | Up $1,043,750 |
U.S. retail diesel averaged $6.13 a gallon the week of November 9, 2026, $2.29 more than a year earlier, and the fourth row takes that rise back out. Each day customers stretch past terms adds $41,250 to the cash the business needs, so credit checks and collections belong in the start-up plan. Owners carry the gap with their own money, a bank line of credit, longer supplier terms or a mix.
Licenses and tax registration
Federal excise tax is charged when fuel leaves the terminal rack: 18.4 cents a gallon on gasoline and 24.4 cents on diesel. The position holder, the company that owns the fuel inside the terminal, owes it, so a jobber buying at the rack pays the tax inside the price. IRS Form 637 registration is required of refiners, terminal operators, position holders and blenders, among others; reselling tax-paid fuel falls outside that list. If you blend biodiesel or ethanol into fuel yourself outside a terminal, the IRS counts you as a blender who has to register. A jobber may also register as an ultimate vendor, which lets it claim the tax back on sales to state and local governments and nonprofit schools.
The state license and its bond, in four states:
| State | License and bond | Returns |
|---|---|---|
| Georgia | Motor fuel distributor license from the Department of Revenue, $10 to apply. Bond of three times the average monthly tax over the past 12 months, at least $1,000. A distributor selling under 12,000 gallons a year can ask for a license without a bond. | Monthly |
| North Carolina | Distributor license, optional for distributors who buy fuel in the state to sell in the state. A licensed distributor posts a bond or letter of credit of two times expected monthly tax, from $2,000 to $500,000. | Monthly by the 22nd for importers and blenders |
| Ohio | Motor fuel dealer license. Surety bond of at least $5,000, and the tax commissioner can require three months' average tax liability. | Monthly, by month end |
| Texas | Distributor license from the Comptroller, who decides whether security is needed. A required bond is two times the tax that could accrue on tax-free fuel bought in a reporting period, from $30,000 to $600,000. | Monthly, by the 25th |
FastDragon's article on motor fuel tax bonds covers what a surety charges to write one.
Trucks, drivers and insurance
Hauling your own fuel makes you a hazardous materials carrier. The tank truck runs under placards. Its driver holds a commercial driver's license with the X endorsement, which combines the tank and hazmat endorsements. The company registers with PHMSA, the federal hazmat safety agency, before the first load. A driver adding hazmat clears a TSA security check first, and TSA asks applicants to enroll at least 60 days ahead.
| Requirement | Who it covers | Cost, interval or penalty |
|---|---|---|
| Hazmat registrationPHMSA | Anyone who ships or hauls fuel in a tank of 3,500 gallons or more, or any load that needs placards | $250 a year for a small business, plus $25 to file; the year runs July 1 to June 30 |
| CDL with the X endorsementState licensing office and TSA | Each driver of a fuel tank truck | TSA security check for the hazmat part, $88.25, good for five years |
| Hazmat employee trainingPHMSA rule, 49 CFR 172.704 | Drivers and anyone who loads or prepares fuel for shipment | Within 90 days of hire, then at least every three years |
| Security planPHMSA rule, 49 CFR 172.800 | Anyone shipping or hauling gasoline in a single tank over 792 gallons | A written plan, with training on it at least every three years |
| Drug and alcohol testingFMCSA rule, 49 CFR 382 | Employers of CDL drivers, an owner who drives included | Random testing; a one-driver company joins a pool of two or more drivers |
| Cargo tank testsDOT rule, 49 CFR 180.407 | Each DOT-specification tank truck and tank trailer | External visual and leakage test every year; internal visual and pressure test every five years |
| Liability insuranceFMCSA rule, 49 CFR 387.9 | Fuel trucks over 10,000 pounds hauling across state lines, or in bulk inside one state | $1,000,000 federal minimum |
| Spill plan (SPCC)EPA rule, 40 CFR 112 | A bulk plant with more than 1,320 gallons above ground that could reach a waterway | Owner certifies up to 10,000 gallons with a clean spill record; an engineer above that |
| Form 637 registrationIRS | Blenders, position holders, terminal operators and refiners | Failing to register when required costs $10,000, then $1,000 a day |
A jobber can also hire a licensed fuel carrier for transport loads and own no trucks at the start. The carrier holds its own registration and insurance.
Supply, branded or unbranded
Unbranded fuel is bought at the rack without a refiner's brand, from any supplier that opens an account for you. Branded supply is a contract to sell a refiner's brand, with standards for the stations that carry it; Valero, for one, requires branded sites to meet minimum requirements and economic criteria. Fleets buy diesel for their own trucks, so a brand counts for less with them than at a station.
The supplier account sets the draft days in the cash example, and the $400,000 owed at any moment is the credit line that example needs.
Questions for a supplier
- How many days after a lift do you draft my account?
Get the answer per product and in writing. Ten days against three is worth $280,000 in the example above. - How large a credit line will you open, and what do you need for it?
Ask whether the supplier wants financial statements, a personal guarantee, a letter of credit or a deposit, and how big a line each one supports. - Which terminals can I lift from?
A second terminal keeps trucks loading when one rack runs short or a loading lane is down. - How is my share set when supply gets tight?
In a shortage, suppliers cap what each account can lift, called allocation. Ask how a new account's cap is figured before the first shortage. - Is there a minimum volume?
Ask for any monthly or yearly minimum in gallons, and what the contract lets the supplier do if you fall short of it. - Do you collect the state tax on each lift, or do I remit it?
The answer sets your bond and your filing dates. In Texas the bond is figured on the tax that could build up on fuel bought tax-free in one reporting period.
A bulk plant, or straight from the rack
A jobber can start with no storage: the truck loads at the rack and drops into customers' tanks. A bulk plant, a yard of aboveground tanks, lets you hold several days of fuel and refill tank wagons, the smaller delivery trucks (also called bobtails) that serve farm and fleet tanks, without a trip to the terminal. It also brings EPA's spill prevention rule. A facility that could spill into a waterway and holds more than 1,320 gallons in aboveground containers of 55 gallons or more needs a written SPCC plan before it starts operating. Up to 10,000 gallons above ground with a clean spill history, the owner can certify the plan; a plant with one 12,000-gallon tank is already past that line, and a licensed professional engineer certifies its plan.
Dates to watch: Georgia's suspension of its motor fuel excise tax runs through November 30, 2026 unless extended, and PHMSA registration for each July-to-June year is due by June 30.
Buying an existing jobber
Buying a jobber brings its customers and supply contracts along. FastDragon's article on buying or selling a jobber goes through valuation and supplier consent.
The back office, from the first invoice
Each delivery produces a bill of lading from the terminal, an invoice taxed for the customer's state and use, an inventory movement and a receivable to collect. FastDragon, ours, reads the supplier's invoice file, matches each load to the customer who bought it and posts to its own general ledger. Our review of petroleum wholesale software compares the systems built for that chain, and the petroleum accounting guide works through a month-end close. A jobber that later supplies stations run by commissioned agents, where the jobber owns the fuel and the agent runs the store, or adds stores of its own, has a guide to software for jobbers with stores, and the PDI competitors guide sets PDI's products against the other vendors.
Questions people ask
How do you start a fuel distribution business?
Start with the working capital, because the fuel bills arrive before the customer payments do. Then open a supplier account at a terminal, apply for the state fuel license and any bond it calls for, and arrange the hauling, with your own registered and insured trucks or a hired fuel carrier.
How much money does it take to start a fuel distribution business?
Mostly working capital. For a rough figure, multiply a day's fuel cost by the days between paying your supplier and collecting from customers: 100,000 gallons a month at $4.80 is $16,000 a day, and a 25-day gap ties up about $400,000. Trucks, insurance and any state bond come on top.
How much does a fuel jobber make per gallon?
Jobber margins are private and differ by account. The closest public figure is EIA's split of the pump price: in 2025, distribution and marketing came to 17.8 percent of the $3.10 average gallon of gasoline, about 55 cents, a share that also covers freight and the station's own margin.
Can a new jobber sell dyed diesel?
Yes, for off-road use such as farm machinery and construction equipment, where only the 0.1-cent federal leaking-tank tax applies. The IRS notice "DYED DIESEL FUEL, NONTAXABLE USE ONLY, PENALTY FOR TAXABLE USE" goes on the pump and on the bills of lading, and road use carries a penalty of $1,000 or $10 a gallon, whichever is greater. State license and tax rules on dyed fuel differ.
What software do fuel jobbers use?
In the first months a new jobber needs invoices with the right taxes, a list of who owes what, and the figures for each tax return, and an accounting package can carry that at the start. Jobber back offices from ADD Systems, AIMS, FastDragon, iRely, PDI Technologies, Red River Software and Series2K tie dispatch, invoicing, inventory and the ledger together. FastDragon fits jobbers from one site to dozens, up to about 100 million gallons a year.
Sources
- IRS Publication 510, Excise Taxes (Rev. December 2025)
- IRS Form 637 and instructions (Rev. December 2025)
- 49 CFR 107.601, hazmat registration: who must register
- 49 CFR 107.608 and 107.612, registration year and fees
- 49 CFR 172.704, hazmat employee training
- 49 CFR 172.800, security plans
- 49 CFR 382.103, drug and alcohol testing: who it covers
- 49 CFR 383.153, CDL endorsement codes
- TSA, hazmat endorsement threat assessment
- 49 CFR 180.407, cargo tank test intervals
- 49 CFR 387.9, minimum financial responsibility
- 40 CFR 112.1 and 112.3, spill prevention plans
- Georgia Department of Revenue, motor fuel distributor registration
- Georgia Department of Revenue, 2026 motor fuel tax suspension
- North Carolina G.S. 105-449.72, fuel license bonds
- North Carolina G.S. 105-449.90, when returns are due
- North Carolina DOR, motor fuels license application (GAS-1262)
- Ohio Revised Code 5735.03, motor fuel dealer bond
- Ohio Revised Code 5735.06, monthly report
- Texas Tax Code chapter 162, motor fuel taxes (sections 162.111, 162.114, 162.212)
- Valero, branded distributors
- EIA, Gasoline and Diesel Fuel Update
- EIA, factors affecting gasoline prices
- ADD Systems, ADD Energy E3
- AIMS, COMPAS Commander
- iRely, petroleum
- PDI, petroleum wholesale
- Red River RR Fuel
- Series2K solutions
- FastDragon Fuel Jobber
- FastDragon, motor fuel tax bonds
- FastDragon, buying or selling a fuel jobber business